1. Equipment con林黑cept:

Using assembly line ope爸美rations to realize 市東production automation請懂, save labor costs,呢讀 improve production efficienc相和y, and improve cus姐樹tomer benefits to a higher level.

2. On-site environm拿照ental requirements of the水愛 equipment:

1. Power supply three-phas放麗e five-wire system: AC380V±10了風%;

Single phase: AC220V±10嗎影%;

Frequency: 50Hz.

2. Air source: the input pre林窗ssure of compressed air af間藍ter being processed by務錢 the dryer is ≥0.5Mpa關錢;

3. Ambient temperature: indoor -5很林°C—40°C;

4 There is no corrosiv裡相e gas on site.

3. General introduction of the 去女equipment:

The assembly line adopts a two-layer fl了家ow channel design廠件, the overall structure is mad員店e of aluminum alloy, double-speed c玩問hain transmissio商放n, PLC single-s國我tation control and 著醫flow channel master control system; t動站he flow channel has年我 a material storage station,店科 a spare station, a manual assembly 一內station, and an automatic mac會作hine Work station, (automatic 醫內laser marking, automatic scre業樹w tightening, aut村農omatic product turning又但, automatic buttering); each proc信人ess is equipped with mold西如 jacking mechanism and material b章河locking mechanism according to從那 needs; 22 sets of toolin雜物g fixtures (ordered a兵醫ccording to needs), replacement Th你火e product only needs to replace the如劇 positioning mold; the top of the 快答assembly line is designed in a T s高船hape, and electric fans and LE的市D lights are installed 歌計separately, and ther去大e is a work inst東劇ruction card holder i子鄉n the middle.

4. Job Description:這有

The first station: manual loading (m廠水anual assembly station)

1. Manually put the brake chas線唱sis into the designated mold posit個姐ion, press the release button 那船to automatically flow風爸 into the next p醫雜rocess;

2. This station can store 2-制路3 products by defaul畫空t.

The second station: manual s少區crewing (manual assembly station: 頻動1)

1. The station is manually installed s報鐵ub-pumps and screws;
2. This station is designed with 音讀one actual operation station and a gl區光ue machine next to it;離船
3. Press the release bu內鐘tton to prevent the動月 cylinder from retracting, and the輛多 workpiece will automatic又飛ally flow into 要熱the next process.

The third station: autom店謝atic tightening of cylinder scr舞書ew (automatic control)

1. This station is tightened by 火日numerical control method, using two li拍舊near modules and servo motor l個車ifting components 技話to form X and Y 事為axis drive tighteners;
2. The servo tightener 月一adopts the Japane裡些se DDK brand to ensure the s黃報ervice life and quality, 秒長and the number of turns of the thread雨城 and the preset screw tightening自近 torque can be set;
3. The lifting components 朋議include lifting cylind村下ers, linear guide rails (Taiwa訊機n Shangyin guide rails)朋市, and solenoid v雨從alves;
4. This station can store da有我ta, which is convenie秒厭nt for product replacement and c報子alling next time;
5. After automatic tightenin得讀g, it will be autom爸機atically released and flo資哥w into the next process wit習關hout manual operatio的廠n.

The fourth station: laser marking (a事慢utomatic control內兵)

1. The station adopts身了 automatic coding, and the product商費 flows with the flow c和厭hannel, and the laser 高見codes;
2. You can also use st那事op coding to ensure the quality o唱自f product coding, and 請空automatically release after coding得師;
3. The station is unmanned.討視

The fifth station: the bra廠金ke chassis turns over 180°答冷; (automatic control)

1. The station uses cylin從子ders, solenoid valve能海s, guide rails, 內區servos, reducers and下化 other accessories as c愛公omponents, and com年街pletes product flipping by u街樂p and down, clamping, and flippi森遠ng;
2. There is no 商畫manual operation at thi也月s station. After turning over, it w河技ill be automatically released and flow多從ed into the next process.

The sixth station: multi-point oili間嗎ng (automatic control)年訊

1. The station ad購車opts quantitative oilin見兒g by robots;
2. The oiling parameters of this stati時從on can be stored, wh話門ich is convenient for changing product得女s and adjusting oil;
3. Without manual operat醫土ion, after oiling 森報is completed, it will be automa紙唱tically released and匠放 flowed into the next process.

Seventh and eight土務h stations: hoof asse坐林mbly and adjustm志制ent support plate assembly 草煙(manual assembly station)

1. The station is designed with 2 m農我anual actual operation爸答 stations;
2. The brake is instal信新led with a hand lev中計er, spring washer cotter pin, and 微她pressure spring; then pneumatical開妹ly press it in, a男分nd manually rotate it 90° to tight你聽en it
3. After installation, 什睡press the release butto看司n to block the retraction of the cylind城學er and automatically服舊 flow into the next 海器process.

Ninth, tenth, eleventh, twelve station雨知s: Manual assembly station國費

The thirteenth station: laser mar司道king (automatic control)

1. Use the laser筆做 to stay here for automatic個資 marking, and au離作tomatically flow into the next process 動亮after completion.

Final process:&n喝開bsp;Unloading (manual)

Note:

⑴ One automatic station b公家eat every 25s;

⑵This assembly line can assemble 1.5動熱T, 2.5T, 3T prod快裡ucts.

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