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Robot workstation

型号：

B-022

summary

An auto parts enterprise in林但tegrating design, developm藍亮ent, production, sales很煙 and after-sales

Message

Detail

1. Introduction t個錯o the equipment

1. Automobile brake 用北shoe semi-automatic少計 single-rib shoe ro請生lling welding m能行achine is an ideal special weld現還ing equipment designed and manufactured外相 by Ningbo Yongying錯見 Intelligent Equipment Co., Ltd.明知 for automobile brake manufac是技turers according to the welding technic門動al requirements of shoes關吧;
2. The equipment has a w朋水ide range of applications, s公森uitable for welding single行區 rib and double rib 媽嗎stamping parts of aut師暗omobile brake s資刀hoes. The operation setting i做高s controlled by touch scree空窗n digital input, which is sim中做ple and convenient 但們to operate;
3. Equipment accessories (panel 謝街material rack, conductive box, driv算金e motor, clamping mold, pressuriz請高ed welding cylinder) are a那鐵ll made of world-famou明照s brand products,算坐 and equipped with high-pre兒腦cision planetary re吧相duction device, which can improve the短如 positioning accuracy of the shoe;
4. The equipment adopts single-ch山聽ip microcomputer as t大裡he main control unit, the circuit i事快s simple, highly integrated 技時and intelligent, which內哥 reduces the failure rate an討相d is convenient for ma去美intenance and maintenance;
5. Communication and BCD code co學商ntrol function department extern厭門al industrial compu拍窗ter, PLC and other control我個 equipment, to achieve remote co如學ntrol automatic mana少湖gement, improve work efficiency畫腦, can store 16 welding specificati睡也ons for users to call pre-se作商t;
6. The use of medium frequency contro火妹ller, small impact on the power grid, s區哥table current, fast and accurate影的 current regulation,去司 which is unreacha厭科ble by ordinary powe影民r frequency welding machine.

 

Second, the characterist在房ics of the equipment

1. The equipment has the advantag放能es of high control accuracy, stable ou讀我tput current, smal也醫l inductive reactance influence, l路物ight weight of welding transformer and為時 less splash;
2. The equipment has single/cont著是inuous spot welding她事 function, continuous cycle 水厭to perform multi-鐘資specification weldin做這g, welding joints at different posi弟吃tions of the same wo來睡rkpiece, the problem of using diff外就erent processes,土新 eliminating the tedious快上 work of manually swi懂要tching welding specifications;
3. The equipment has a counting 數黑function to count the number of跳山 welding, which can e業購asily understand the output of th現議e shift, greatly improve the work effi醫話ciency and reduce the shift hando時自ver time;
4. Energy-saving three-phase curr理答ent input, high working frequency,化有 small transfor行煙mer loss, significant energy-savi光動ng effect, preheati的水ng current, welding cu很員rrent and tempering 靜短current can be set, eff謝作ectively solving the problem熱吃 of splashing generated知機 during welding and workpiece quench資我ing after welding, three discharge 上睡pulses can be set separately and u路子sed separately or in any com微習bination;
5. The conductive box ado坐的pts end-faced si我藍lver sheet conduction, and is equip報就ped with regular a生謝utomatic refueling system上刀 to improve the maint討行enance cycle of the equipment;
6. The mold clampi你讀ng adopts hydraulic clamping syst來術em, which can improve the c做妹lamping degree and 站見ensure that the rib plat科西e will not be burned during the we坐匠lding process;
7. The pressurized welding cylin海習der adopts Taiwan Jiuyi wear-res我的istant sealing ring, double-stage pr金兵essurized system, this structure can i的他ncrease the stability of welding什了 and improve the 靜裡durability of the wel土話ding cylinder;
8. The panel material rack ad體服opts hand-cranked structure,內爸 this structure greatly short校看ens the adjustment time, the panel pu離船sh jaw adopts alloy copper 從刀vacuum quenching, the panel pushi藍店ng mechanism adopts Taiwan AirTAC火妹 SC type cylinde金電r, the pushing distance體高 and position can be adjust了笑ed arbitrarily, enhance the avail上件able range, there is a panel detection煙窗 device in the feeding terminal, when火日 there is no material, the equipment 雜關will automatically sto吧黑p and alarm;

  • 詳細介紹
    • Commodity name: Robot workstation
    • Commodity ID: B-022

    Equipment introduction

    Double-bar casing robot weld自物ing machine This special mac金船hine is suitable fo信校r welding betwee可錢n double-bar shoe,笑玩 casing, positioning block, 光筆pin and shoe double-bar.

    Equipment structure, working principl女短e

    The equipment adopts a set of rob喝匠ot master control,裡人 a set of intellig司黃ent control system, 術對and a two-station alternate cyc會開le working mode.

    In the automatic state, the operator pu那西ts the double-rib shoe into the 中煙mold as required, puts the casing and多媽 positioning block into the水刀 designated position志站, presses the start button, rotates th化森e compression cylinder to 哥爸press the shoe, and the positionin劇關g rod on one sid黑答e of the casing stre飛事tches out. Press the start but店業ton again, and the rest of the f電人ixtures will start a要離t the same time (the compressi懂兒on cylinder on the other side著月 of the sleeve, the 月匠compression cylind商音er on the sleeve, and習多 the compression rod w謝店ith positioning blocks on 看她both sides). At this 間子time, the green lig刀你ht is on, press the welding start嗎信 button, and the robot When sta紅亮rting to work, the robot first fixe弟吃s the casing and th校裡e positioning block on the hoof,對金 except that the rota在請ry compression cylin師舊der continues to press如技 the shoe, and the rest of t國妹he fixtures return to事謝 the original position. At this tim人煙e, the robot starts to perform呢綠 full welding. After weldin內件g, rotate and compress The cy請事linder releases and the product is re議爸moved. During the work個歌ing process of the robot, put i愛老n the shoe, casing, positioni廠慢ng block and pin according to the a朋一bove steps, and then the gr影不een light of th綠們e side signal light is on, press 是個the welding start button 照事corresponding to 國快the station, and the yellow light 見城is on at this time (in熱土dicating that the station is rea文報dy Ready), the robot will automat看事ically weld the station after下農 welding.

     

    Robot parameter日爸s

    Model

    YD-350GS4

    Product serial number

    YD-350GS4HNE

    Input voltage. Num工相ber of phases

    -

    AC380V    林務3 phase

    Nominal frequency

    Hz

    50/60

    Rated input power

    kVA

    17.6

    KW

    13.5

    Maximum no-load voltage

    V

    64

    Rated output curren雪議t

    A

    350

    Rated output voltage

    V

    31.5

    Rated duty cycle

    %

    60

    Output current a朋玩djustment range

    A

    40-350

    Output voltage adjust她章ment range

    V

    16-36

    Control method

    -

    IGBT inverter

    Storage functio路謝n

    -

    16 channels  st廠家ore/recall

    Welding method

    -

    CO2/MAG  &n拍用bsp; Stainless steel MIG

    Waveform control function

    -

    Number settings

    Command sequence f嗎雨unction

    -

    Welding/Welding~Current呢紅/Initial~Welding~Current

    Applicable welding gas

    -

    CO2(100%)/MAG(Ar:80%,CO2:20%)河厭/Stainless Steel MIG(Ar:98%,O2:2%)子說

    Applicable wire di了海ameter

    mm

    0.8/0.9/1.0/1.2

    Applicable wire material

    -

    Carbon steel/carbon steel flux core/來她stainless steel/stainless steel flu笑線x core

    Advanced air supply time

    s

    0~10

    Gas lag time

    s

    0~10

    Arc welding time

    s

    0.3~10

    Input power terminal

    -

    Terminal block (f就去or 3 phases, M5 bolts)

    Output terminal

    -

    Copper plate terminal (M8哥化 with bolts)

    Dimensions (width x depth x height)

    mm

    380x708x645

    Protection level

    -

    IP21S

    Protection level

    -

    H grade 200℃ (main 錯風transformer F grade 155℃)

    weight

    Kg

    72

    Welding gun

    YT-35CS4HSE

    Wire feeder

    YW-35DG1HSE

    Gas Regulator

    YX-25CD1HAM

     

    Features

    1. Fully enclosed overall design作一, beautiful appearance and easy main船低tenance;

    2. Equipped with an exha森木ust outlet, which can be matched w弟校ith an exhaust duct or a welding fu這房me processor (customers can choose匠業 by themselves);

    3. The workpiece錢拍 fixture is simple, c花服onvenient and practical;

    4. The fixture 輛畫adopts a detachable design, which訊文 can adapt to th美區e welding needs of 來老a single machine and multiple variet信慢ies;

    5. The workpiece f看多ixture platform adopts a flip design,她習 which is conven說討ient for completing the diffi到通cult welding position亮到 of the workpiece;醫玩

    6. The displacement of the workpiece fi房機xture adopts servo rotation, and 空科the positioning is聽就 accurate and reliable;

    7. The control syst章體em adopts PLC+color touch scree媽資n control, the operati看得on interface is all in Chinese, and 她服the operation is simple and商朋 intuitive. Relevant paramete市哥rs can be digitally s店體et on the touch screen (al農裡l imported products)畫化;

    8. High welding線高 efficiency;

    9. The special plane is equip熱厭ped with Panasonic r聽西obot and Panasonic ultra-low spat物文ter gas shielded weld外問ing machine, with stable performance, c信司onvenient debugging, a他中nd beautiful welding 數作shape;

    10. The weight of the m湖空old is 10-15kg, which can be asse年多mbled manually without答空 a crane;

    11. The mold manu通相facturing cost is舞現 low, which can reduce議著 the mold cost o空資f the user.

     

     

     

Equipment introduction

Double-bar casing robot w月報elding machine This special machine is年作 suitable for welding between doubl在錢e-bar shoe, casing, positionin亮關g block, pin and shoe double-bar.

Equipment structure, working principl書匠e

The equipment adopt機筆s a set of robot mas這遠ter control, a set of intelligent音通 control system, and a two-station alte訊算rnate cycle working mode.

In the automatic state, t影器he operator puts the doub刀兒le-rib shoe into the mold as r湖看equired, puts the cas身子ing and positioning block into the 藍黑designated position, pre也銀sses the start button時離, rotates the c村這ompression cylinder事暗 to press the shoe, a兒謝nd the positioni見關ng rod on one side of the casing stre現朋tches out. Press the st能子art button again, and the r中的est of the fixtures will sta去老rt at the same time 問那(the compressio國醫n cylinder on the other side of the 到唱sleeve, the compression cylinder on the師校 sleeve, and the compres微媽sion rod with positioning blocks on商道 both sides). At this tim西化e, the green light is窗少 on, press the welding中家 start button, an喝數d the robot When starting to wor南木k, the robot first fixes t筆有he casing and the positioni物章ng block on the 校購hoof, except that the rotary compre答都ssion cylinder contin場相ues to press the shoe, and 計近the rest of the fixtures return to the 用笑original position. At this time, the 場睡robot starts to p湖很erform full welding. After好厭 welding, rotate and compress 外的The cylinder releases and the pr錯體oduct is removed. During 數煙the working process of the robot, p上鐘ut in the shoe, casing, positioning bl器自ock and pin according to the制月 above steps, and then the科這 green light of the side signal 化什light is on, press the了子 welding start button correspondin商民g to the station, and t老朋he yellow light is on at this 小靜time (indicating that the station is re林中ady Ready), the robot will automatica知事lly weld the station after 雪紅welding.

 

Robot parameters

Model

YD-350GS4

Product serial number

YD-350GS4HNE

Input voltage. Number of phases

-

AC380V  &nbs船輛p; 3 phase

Nominal frequency

Hz

50/60

Rated input power

kVA

17.6

KW

13.5

Maximum no-load voltage

V

64

Rated output current

A

350

Rated output vol麗理tage

V

31.5

Rated duty cycle

%

60

Output current adjustment r內飛ange

A

40-350

Output voltage adjustm妹玩ent range

V

16-36

Control method

-

IGBT inverter

Storage function

-

16 channels  store/recall

Welding method

-

CO2/MAG    Stai聽城nless steel MIG相老

Waveform control function亮上

-

Number settings懂西

Command sequence function

-

Welding/Welding~Cur音放rent/Initial~Welding~Current

Applicable welding 玩高gas

-

CO2(100%)/MAG(Ar:他書80%,CO2:20%)/Stainless Steel MIG(Ar:98行跳%,O2:2%)

Applicable wire diameter

mm

0.8/0.9/1.0/1.2

Applicable wire線嗎 material

-

Carbon steel/carb些還on steel flux core嗎章/stainless steel/stainless ste車子el flux core

Advanced air supply 鐵子time

s

0~10

Gas lag time

s

0~10

Arc welding time

s

0.3~10

Input power terminal

-

Terminal block (f什厭or 3 phases, M5 bo姐件lts)

Output terminal

-

Copper plate termin間暗al (M8 with bolts)

Dimensions (width x depth x hei請下ght)

mm

380x708x645

Protection level

-

IP21S

Protection level

-

H grade 200℃ (main transformer F grade 玩校155℃)

weight

Kg

72

Welding gun

YT-35CS4HSE

Wire feeder

YW-35DG1HSE

Gas Regulator

YX-25CD1HAM

 

Features

1. Fully enclosed overa土裡ll design, beautiful appearance and eas兒物y maintenance;

2. Equipped with an exhaust outlet行道, which can be matched wi去美th an exhaust duct or a welding fume 上器processor (custom制笑ers can choose by t少你hemselves);

3. The workpiece fixture is simpl錢你e, convenient and practical;

4. The fixture adopts 也可a detachable design, 她自which can adapt 北放to the welding needs of 制民a single machine and multiple var習能ieties;

5. The workpiec你內e fixture platform a車睡dopts a flip design, which is convenie唱音nt for completing the difficult w司大elding position of the workpiece;

6. The displacement of the wor放慢kpiece fixture adopts s去年ervo rotation, and the position亮劇ing is accurate an如農d reliable;

7. The control system adopts 知這PLC+color touch screen contr你吃ol, the operation interface is all in票間 Chinese, and the oper草玩ation is simple and intuitive. Relev草線ant parameters can be digitally一離 set on the touch screen (all im雪月ported products);

8. High welding efficiency;

9. The special plane is equ要他ipped with Panasonic robot and Pan放你asonic ultra-low spatter書章 gas shielded welding machine, wi暗還th stable performance, convenient deb道藍ugging, and beautiful身暗 welding shape;

10. The weight of the mold is 10-15kg,慢離 which can be ass路木embled manually without a到男 crane;

11. The mold manufacturing cost 跳店is low, which can reduc南林e the mold cost of the u訊信ser.

 

 

 

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