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Projection welding mach媽笑ine

型号:

B-025


summary

An auto parts enterprise integr友錢ating design, deve不讀lopment, production, sales and after-亮很sales


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Detail


1. Introduction to the equipment紙低

1. Automobile brake shoe semi-aut物身omatic single-rib shoe rolli匠外ng welding machine看現 is an ideal speci工水al welding equipment designed and 書間manufactured by Ningbo Yongying Int光業elligent Equipment Co., Ltd.日內 for automobile br木我ake manufacturers according to the 科的welding technical requirements of shoes他歌;
2. The equipment has a w裡校ide range of applications, suitable fo低著r welding single rib and doubl討理e rib stamping parts of automobil車民e brake shoes. The operation放雪 setting is controlled by touch screen說亮 digital input, which is兒雪 simple and conven靜如ient to operate;
3. Equipment accessories (panel m議黃aterial rack, co山新nductive box, drive mo錢得tor, clamping mold, press還冷urized welding cylinder) 服公are all made of wo短白rld-famous brand products, and 美舊equipped with high-precision planetary錢街 reduction device, which can im輛森prove the positioning accuracy of the 草雨shoe;
4. The equipment adopts single-chip mi高術crocomputer as the窗答 main control unit, t信麗he circuit is simple, highly i雜見ntegrated and intelligent人時, which reduces the failure rate and 光空is convenient for maintenance a水行nd maintenance;
5. Communication and BCD code contro廠個l function department external i志什ndustrial computer, PLC and other c工上ontrol equipment, to achie歌信ve remote control automatic managem歌章ent, improve work efficiency, c都舞an store 16 welding specifica分員tions for users to call pre-set;
6. The use of medium frequen通自cy controller, small 他姐impact on the power grid, stab說鐵le current, fast and accurate curr著廠ent regulation, which is unreachable b上市y ordinary power fre弟的quency welding machine.歌我

 

Second, the characteristics of the eq舞樂uipment

1. The equipment has the advantages友國 of high control accuracy喝時, stable output current, small induct筆山ive reactance influence, li技哥ght weight of we謝也lding transforme謝自r and less splash;電店
2. The equipment has single/cont體看inuous spot welding func話你tion, continuous cycle姐唱 to perform multi-specifi公匠cation welding, welding joints at費美 different positions of the 動鐘same workpiece, the problem of u長廠sing different processes, eliminating t東路he tedious work 費煙of manually switching welding s新請pecifications;
3. The equipment 湖花has a counting fun費業ction to count t制到he number of welding, which c司拍an easily underst大醫and the output of the s生可hift, greatly improve the w數吧ork efficiency and reduce風大 the shift handover time;
4. Energy-saving three-ph章跳ase current input, high working frequ算件ency, small transformer lo門慢ss, significant energy-saving e車自ffect, preheating current, weld花去ing current and tempering current 爸高can be set, effectively sol舊媽ving the problem of splashing gen靜唱erated during welding and 歌資workpiece quenching after weldi員地ng, three discharge pulses can b錯分e set separately and used 生章separately or in any combination;
5. The conductive 了村box adopts end-faced silver sheet co窗麗nduction, and is equi些水pped with regular automatic refu刀月eling system to improve the 暗靜maintenance cycle of t外要he equipment;
6. The mold clamping adop是區ts hydraulic clamping system舊風, which can improve the c姐報lamping degree 鄉笑and ensure that the rib視子 plate will not be burned during the線麗 welding process;
7. The pressurized welding cyl些山inder adopts Taiwan Jiuyi wear-re也章sistant sealing ri了路ng, double-stage pressurized system, 志藍this structure can increase 司機the stability of welding and im請湖prove the durabi通志lity of the welding cylinde錯外r;
8. The panel mate門林rial rack adopts hand-cranked str美要ucture, this structure gr海內eatly shortens the adjustmen那中t time, the panel push jaw ad通女opts alloy copper vacuum qu現地enching, the panel pushing mechani吃錢sm adopts Taiwan AirTAC SC type的街 cylinder, the pushing distance 樂音and position can b聽還e adjusted arbitr土音arily, enhance the available 資路range, there is a panel detec動子tion device in the feeding termin可讀al, when there i工校s no material, the equipment w對票ill automatically stop and ala公房rm;

  • 詳細介紹
    • Commodity name: Projection welding machine
    • Commodity ID: B-025
    • Equipment introduction:

    Shoe reinforced城資 plate projection wel你湖ding machine This special現答 machine is suitable for welding brake 問但shoe reinforced plate.

    • Features:

    1. The shoe reinforcement plate proj鐘說ection welding machine adopts快雨 an intermediate frequency又海 controller, and the welding cur綠民rent is close to full DC. Since there 木議is no obvious peak current, the si店裡ze of the nugget expands steadily, th技兒ere is almost no 化樹spatter, the welding qua書市lity is stable, and the thermal efficie黃讀ncy is high. Compar黃都ed with the industrial fre海影quency welding 也都machine, the welding current頻從 of the intermediat書黑e frequency welding machine can be red歌錯uced by 40%, and 音議the service life of the electro做我de is greatly extended;
    2. The response speed of intermedi司白ate frequency weldin為和g is only 1/20 of that of 如答power frequency welding, th讀件e current can reach the se海作t value faster, the parameters can花很 be analyzed more accur舞大ately, and the welding quality contro生快l is more precise;
    3. Intermediate frequency we朋道lding three-phase load balanc化秒e, high power factor (about 0.9)藍船, energy saving. For two-phase industri風中al frequency welding machines, it is d了分ifficult to ensure the balance between 們土phase voltages and low power factor 道體(about 0.6) when workin雪在g, and it is difficult 熱唱for three-phase industrial freq作劇uency welding machines to achieve con車身stant current output;
    4. The intermediate frequency we體了lding machine is suitable for weldi小報ng various materia長嗎ls and dissimilar metals, such as 鄉河aluminum alloy, stainless steel, h也路igh-strength steel pl上看ate and other materials. In化音 addition, for the w通飛elding of galvanized討麗 sheets and ordi了討nary multilayer s東姐heets, the welding地秒 quality is much higher 機在than that of industrial frequency we好西lding machines;
    5. The product electrode電看 adopts a detachable method, w風遠hich is convenient to replace the舞微 product electrode and sa件件ves costs;
    6. The product 關空is pressed in the form of a cylinder,熱雜 which is clean;
    7. The pressurized w會是elding cylinder a就為dopts Taiwan Ji但會uyi wear-resistant sealing r近兵ing and a two-stage pressurization sy女到stem. This structure can increase the 來件stability of welding and improve t筆動he durability of放器 the welding cylinder;
    8. In the past, the workers熱拿 held the product for welding,雜信 and the joint between the見喝 reinforcing plate and the p計們roduct would be displaced, t愛媽he size deviatio多媽n was large, and it was unsafe; n工黃ow it is only necessary to put the作影 product and the reinforcing plate 坐務on the fixture for projection w友劇elding, welding Bea的錯utiful, standard 厭都size;

    9. Loading and unloadi科生ng, convenient and 討厭simple replacement of molds, saving t鄉錢ime.

    10. Easy to operate and underst下村and.

     

    3. Technical Para街鐵meters:

     

    Project

    Enter capacity

    Input voltage

    Input current

    Nominal frequency

    Duration ratio

    Maximum pressure

    Adapt to plate thickness分快

    compressed air

    Cooling water volume

    Cooling water temperature

    Hydraulic drive

    Equipment Weight

    Input cable

    Model

    KVA

    ACV/Phase

    KA

    Hz

    %

    N

    mm

    m3

    L/min

    KA

    Kg

    m2

    A-ZP500

    500

    380/3

    58

    50/60

    50

    12000

    ≤14

    0.5

    90

    5~15

    2.2

    2000

    120

    Equipment dimensions: 1420mmX1飛妹200mmX2100mm

    Welding speed

    On average 8 hours can produc好照e about 2200 pieces (data provided by有她 cooperative customers)

    Working environment

    Temperature 0-45℃;師身 humidity ≤85% (no dew);民話 no strong magn是近etic field; no severe vib文事ration and shoc上村k; no corrosive gas 街裡and conductive dust

    Constant current control me理數thod

    When the secondary impedance changes 歌影by ±15%, 中校the output current changes by ≤2%

     

     

  • Equipment introduction:

Shoe reinforced p人照late projection welding machine This sp身妹ecial machine is suitable for weldin身內g brake shoe reinforced plate.

  • Features:

1. The shoe reinforce知你ment plate projectio兒短n welding machine ad美還opts an intermediate frequency controll兒服er, and the welding current is能離 close to full DC. Since舊吧 there is no obvio黑雜us peak current, 見大the size of the nugget expands steadily懂下, there is almost no 知畫spatter, the weldi員時ng quality is stable, a舊河nd the thermal efficiency is hi店鄉gh. Compared with the i計風ndustrial frequency weld花鐵ing machine, the welding curre拍妹nt of the intermediate frequency we醫相lding machine can be red水務uced by 40%, and the se厭身rvice life of the electrode 西筆is greatly extended;
2. The response speed of intermediate 呢紙frequency welding is only 1/20 of th河頻at of power frequency多短 welding, the current can reach t公工he set value faster, the parameter知土s can be analyzed more accurately場科, and the welding qualit日火y control is more precise;錯木
3. Intermediate frequency welding光音 three-phase lo南市ad balance, high 就務power factor (about 0.9), energy 黑睡saving. For two-phase i低林ndustrial frequency些會 welding machines, it is difficult to e商錢nsure the balance between phas慢謝e voltages and l去請ow power factor (about 0.6) when worki店亮ng, and it is difficult for three-phas內亮e industrial frequency weldi友筆ng machines to achieve物是 constant current output;
4. The intermediate frequency w也綠elding machine i說廠s suitable for welding v在長arious materials an下愛d dissimilar metals, such a妹章s aluminum alloy, 西車stainless steel, high-strength steel pl章船ate and other mate關間rials. In addition, for the welding為光 of galvanized sheets and ordinary關了 multilayer sheets, the welding qual廠是ity is much higher than th和鐵at of industrial南電 frequency weldin子視g machines;
5. The product electrode adopts書窗 a detachable method, which is conveni制內ent to replace the product electrode an和生d saves costs;
6. The product is pre林那ssed in the form of a cy弟務linder, which is笑快 clean;
7. The pressurized welding 樹微cylinder adopts Taiwan Jiuyi we制個ar-resistant sealing ring and a tw著喝o-stage pressuri刀知zation system. This structure通又 can increase the stabi道討lity of welding and improve the d說工urability of the welding cylinder;
8. In the past, the workers化章 held the product for welding, and the我答 joint between the 我分reinforcing plate and the product wou熱紙ld be displaced, the siz數在e deviation was large從問, and it was unsafe; now it is o吃暗nly necessary to put t書西he product and the reinforcing plate on現土 the fixture for projection 是國welding, welding Beautiful聽美, standard size;

9. Loading and unloading, convenient路離 and simple repla媽弟cement of molds, saving time.

10. Easy to operate and und玩愛erstand.

 

3. Technical Parameters:

 

Project

Enter capacity

Input voltage

Input current

Nominal frequency

Duration ratio

Maximum pressure

Adapt to plate thic生短kness

compressed air

Cooling water volume

Cooling water temperature

Hydraulic drive

Equipment Weight器議

Input cable

Model

KVA

ACV/Phase

KA

Hz

%

N

mm

m3

L/min

KA

Kg

m2

A-ZP500

500

380/3

58

50/60

50

12000

≤14

0.5

90

5~15

2.2

2000

120

Equipment dimension老現s: 1420mmX1200mmX2100mm

Welding speed

On average 8 ho議聽urs can produce about 2200 pieces村理 (data provided by cooperative cus飛光tomers)

Working environment資我

Temperature 0-45℃; humidity會醫 ≤85% (no dew); no stron行見g magnetic field; no sever呢多e vibration and shock; no corrosive gas多書 and conductive dust

Constant current control method校冷

When the secondary impedance changes 但費by ±15%, the output current員區 changes by ≤2%

 

 

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